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Right-sized mailers
Custom-sized mailers that eliminate the need for void fill — better unboxing, lower DIM weight.
Ecommerce Packaging
Ecommerce packaging balances cost, weight, protection and brand experience. We engineer packaging for Shopify and Amazon sellers — corrugated mailers, void-fill, inserts, tape and stickers, all from one supplier. Ecommerce operations of every size share a short list of recurring problems: mailers whose DIM weight eats into margin, shipments that arrive damaged and generate return-ticket support volume, and brands that photograph their product on a studio desk but ship it in a generic brown box. Typical order runs are 500–3,000 units for DTC brands launching their first custom pack and 20,000–200,000 units for established Shopify and Amazon sellers. MOQ is 500 units for corrugated mailers and 1,000 units for rigid mailer-box alternatives; kraft bags, tissue paper and branded stickers are available from 1,000 units upwards. Lead time is 12–22 working days from sample approval; rush production is available at a 30% premium for orders under 10,000 units. Common pain points include mailers that tear along the score line on the last mile, Amazon sellers needing to pass the 3-foot drop test without excess filler, and brands needing to match Pantone color across mailer, tissue, sticker and shipping label. We solve these by engineering every mailer to your exact product footprint to cut DIM weight, providing drop-test samples before bulk production, and color-managing every component of your pack through a single press profile. From a 500-unit brand-first test run to a 200,000-unit quarterly replenishment, we produce corrugated mailers, rigid boxes, kraft bags, tissue paper and branded stickers from one supplier.
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Recommended products
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Material options
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Finish options
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Case studies
Recommended packaging
Materials
Finishes
Packaging trends
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Custom-sized mailers that eliminate the need for void fill — better unboxing, lower DIM weight.
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The outside is your brand, the inside is your story. Free real estate for care cards, social handles, and thank-you notes.
Case studies
Frequently asked
Right-sized mailers and inserts.
We design mailers to fit your specific product dimensions, eliminating void fill and reducing the dimensional weight that carriers charge against.
Yes — one supplier for the full pack.
We produce the mailer, inner bag, die-cut insert, branded sticker and tissue paper in a single coordinated run. Color-matching across components is handled through one press profile, and the whole order ships together to reduce warehouse receiving cost.
Yes — drop-tested mailer and insert design.
Every ecommerce mailer design is drop-tested from the standard 3-foot courier-drop height before bulk production. We also provide the ISTA 6-A and Amazon SIOC test reports on request for FBA programs.
Inquiry
We'll get back to you within 24 hours with a tailored quote, lead time estimate, and material recommendations specific to the ecommerce packaging category.
Ready when you are